Using RFID To Overcome Inefficiencies In Production

Using RFID To Overcome Inefficiencies In Production

A typical production line involves a lot of processes. When one process goes wrong, it can affect all of the others within the chain. It is, therefore, vital to ensure that everything is running right.

Technology has proven effective in making plenty of processes function within its expectations. In the manufacturing sector, this is imperative. It is for this reason that we discuss RFID technology today. How has this flagship technology helped the production process? Has it really helped reduce inefficiencies?

Here’s what to know about RFID and its application to the production process.

Workflow optimisation

Initially, employees in a production line had to fetch all items one at a time in order to scan their barcodes. This led to a huge wastage of time and even funds needed to employ the necessary labour force.

However, today, RFID technology has improved this process by making it more convenient. Through RFID inventory tracking, staff are able to perform better with the convenient access to inventory levels with the availability of critical information like expiry date, condition, and others.

Additionally, since it does not require a direct line of sight, RFID helps workers to scan items from a distance and get all the information needed. Aside from simply saving on time and costs, it lowers the chance of human errors which are the main reasons for inefficiencies in the production process.

Management of inventory

Inventory management is one of the most crucial parts of the production process. Often, theft and misplacement of items lead to other losses during this stage, especially when there aren’t any proper preventive mechanisms.

RFID has helped a lot when it comes to improving inventory counts and accuracy. Manual inventory counts are prone to human errors and can be time-consuming. This is compared to using RFID, which can take minutes to complete for an entire warehouse with fixed readers installed. Moreover, a business can easily keep track of the progress and movement inside the warehouse by placing the RFID tags on items.

Inventory management is not only important for the smooth flow of operations, but also to ensure that all items reach their respective owners on time.

Besides, knowing what is lacking and what is present in sufficient amounts is crucial for the production process. This will help business managers to know exactly what they should order, and avoid unnecessary spending.

Management of assets

Barcodes used to do this job, but is not as effective as RFID technology. RFID doesn’t only show whether an item has reached the staff, but also indicates the exact location.

This is possible due to RFID sensors which can be placed in many different areas around the warehouse, hence, easily informing a worker where an item can be found. It removes the time spent on looking for an asset and searching the whole warehouse, this expedites the shipping process with the real-time tracking availability.

Therefore, it lowers the chance of any inventory loss or theft as assets are always tracked even without a direct line of sight. It is, therefore a method that bolsters both security and efficiency.

With a better understanding of how RFID tackle production inefficiencies, the next step is to approach one of the reliable RFID companies to implement this technology. Using RFID will help improve the workflow process and gradually boost businesses’ productivity.